Manufacturing Facility – Industrial Valve Manufacturer in India
Getway Valves Private Limited is a reputed industrial valve manufacturer in India, equipped with modern manufacturing facilities, skilled manpower, and a strong quality control system.
Our industrial valves are manufactured in India and exported to UAE, Middle East, Africa, and other global markets, meeting international standards and project-specific requirements.
Standardization & Design Compliance
All industrial valves manufactured by Getway Valves comply with leading international and national standards, including:
- API (American Petroleum Institute)
- ASME (American Society of Mechanical Engineers)
- MSS (Manufacturers Standardization Society)
- IBR (Indian Boiler Regulations – where applicable)
Each valve is designed based on application conditions, pressure ratings, temperature limits, and service requirements to ensure reliable performance.
Procurement of Raw Materials
The manufacturing process begins with the procurement of high-quality raw materials, such as:
- Carbon Steel
- Stainless Steel
- Alloy Steel
- Castings and Forgings
- Fasteners, Gaskets, and Sealing Materials
All raw materials are sourced only from approved and verified suppliers to ensure consistency and traceability.
Incoming Quality Inspection (IQC)
Before entering production, all raw materials undergo strict inspection by our Internal Quality Assurance Department, including:
- Visual inspection
- Chemical and mechanical verification
- Heat number and material traceability checks
Approved materials are clearly marked and transferred to stores, while non-conforming materials are rejected and returned to suppliers.
Machining Process
Approved raw materials are issued to the machine shop for precision machining of:
- Valve Body
- Bonnet
- Stem / Spindle
- Seats and Internal Components
Machining is carried out using CNC machines, centre lathes, and precision equipment. Dimensional accuracy is verified using vernier calipers, micrometers, and gauges.
In-Process Quality Control & Hydrostatic Testing
After machining:
- Valve bodies and bonnets are subjected to hydrostatic pressure testing
- Testing is performed using motorized or hand-operated pumps
- Pressure tests are conducted as per applicable international standards
Any leakage or defect results in rejection and corrective action before further processing.
Assembly & Fitting
Approved components are assembled by experienced technicians in a controlled assembly area.
Proper torque values, sealing arrangements, and alignment are maintained to ensure smooth operation and long service life.
Lapping & Surface Finishing
To achieve tight shut-off and leakage-free performance:
- Valve seats and sealing surfaces are lapped
- Lapping is performed before or after assembly, depending on valve design
This ensures smooth seating, reduced wear, and improved operational efficiency.
Final Testing
After complete assembly, each valve undergoes final hydrostatic testing to verify:
- Zero leakage
- Pressure integrity
- Functional performance
Only valves that pass all tests are forwarded for finishing.
Finishing & Painting
Finishing operations include:
- Surface cleaning and grinding
- Application of anti-corrosion primer
- Final painting as per customer or industry specifications
IBR-approved valves are offered for inspection before painting, as per regulatory requirements.
Final Inspection & Documentation
Before packing, final inspection is carried out by:
- Internal Quality Assurance Team
- Third Party Inspection Agencies (BV / SGS / TPI – if required)
Inspection includes verification of test reports, material traceability, serial numbers, and compliance with customer specifications.
Packing & Dispatch
Valves are packed using:
- Polythene wrapping
- Export-grade wooden cases or pallets
- Moisture and damage protection
Each shipment includes test certificates, inspection reports, manuals, and export documentation.
Global Dispatch & Export
Our dispatch team ensures accurate documentation and safe shipment of industrial valves to UAE and international destinations, meeting delivery schedules and logistics requirements.